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A) I always substitute
a length of 0.039" piano wire for the supplied throw wire (which is too short
and too weak to use through plywood plus extruded foam sheets). The
extra offset is clearly visable and can be a lot larger if necessary, but
keep it as small as practical for the situation at hand. B) I have begun to rout out the beam with a small foerstner bit to half of its depth.. The piano wire locates the throwbar of the turnout above. After this step, I squared off the hole with a sharp wood chisel. I only needed enough room for the wire, pivot and fulcrum to fit inside of the beam. Sorry, I forgot to photograph that step. C) This is the tortoise in place almost touching the beam. Caution! Connect wires and adjust the fulcrum before installing the mounting screws. It's easy to slip the fulcrum out of the groves if you cannot see what you are doing. I used double stick tape as a temporary mount. D) The entire mechanism has worked fine from the start. |